FUJISEIKO's Manufacturing
3S LINE
The Automation Concept of FUJISEIKO
A line that consolidates processes for high-mix, low-volume production,
reduces manpower, materials, and setup time, and achieves even smaller scale
Conventional line
Each process have machines and need to move the next process
- Material
- Cylinder
- Flute
- Blade
attachment - Completed
3S LINE
All equipment is integrated
into one unit, eliminating
the need for movement
between processes.
- Material
-
3S LINE
Aggregation
Omission
Small scale
- Completed
Key Points to Automation Line
Case 1Universal chuck
In-house
design
Development
product
Since there are many different types of tool diameters to be manufactured,
there is a limit to the number of tools that can be processed in one setup
when using a collet exchange system.
“Amazing Ideas / Facts!”
It is possible to clamp workpieces from ø5 to ø20!
It can be used for a long time by maintaining the clamp jaws!
Clamping possible from ø5 to ø20!!
Case 2Automatic work carry attachment/detachment device
FUJISEIKO's
system
It is necessary to attach a work carry for cylindrical process at both centers.
It is hard for us to reattach it every time when the processing area is changed.
“Amazing Ideas / Facts!”
We make a detachment system that is used industrial robots
and realize the unmanned operations.
Realizing unmanned operation by industrial robots!!
Case 3Work transport sleeve
Works made
with our own
3D printer
Since there are many types of tools to process,
it is a hassle to prepare pallets each time.
“Amazing Ideas / Facts!”
Sleeve can be removed and attached with one hand!
The minimum number of pallets is sufficient since the base holes are standardized!!
Easy to attach and remove with one hand!
Small scale with minimum number of pallets!!
