FUJISEIKO's Manufacturing

FUJISEIKO's Approach to Automation

We aim to provide our customers with high-quality, highly functional products, and we work every day to improve our manufacturing capabilities with the keyword “automation,” which is a challenge in “high-mix, low-volume production.”

Realizing Automation of Manual Work in Cutting Tool Manufacturing

  • Attached work carry

    Manual work

    Utilization of industrial robots

    Automation

  • Grinding PCD

    Manual work

    PCD automatic cylindrical machine

    Automation

  • Tool replacement

    Manual work

    Utilization of universal chucks

    Automation

We are also working on automating high-performance products and introducing latest equipment.

We will support and contribute to solving the problems of our customers challenging into new fields.

  • Aluminum bracket

  • PCD laser breaker

  • Microfabrication product

Cutting Tool Area

Autonomation

Until now, round tools have been made by hand by craftsmen. FUJISEIKO's production engineering team aimed for an “automated production line” for a wide variety of small-volume production of round tools. The following is a case study of a solution to a problem that was solved through the realization of an idea.

  • Phase 1

    Automated machines are introduced to carbide tool production lines.

    Complete carbide tool fabrication process in a single machine

  • Phase 2

    PCD tool body built with unmanned continuous machining

    Automation of machining & transfer and process integration

    Details

  • Phase 3

    PCD tool finishing process
    Established by craftsmanship & new machining method

    Automated machining of high-precision, high-difficulty cutting edges

High Functional Product Area

Manufacturing

Expanding automation into new fields and into highly functional products such as holders and jigs. We continue to evolve “Monozukuri” (manufacturing) by introducing the latest equipment and developing in-house jigs, challenging further possibilities and materializing our ideas.

  • Phase 1

    Introduced 5-axis machining center
    5-axis micro-machining center

    Automatic pallet change improves utilization rate

    Details

  • Phase 2

    AMR-linked tool stocker to be introduced

    Continuous unmanned operation is possible even during nighttime and holidays with off-site presetting and self-supply of spare tools.

  • Phase 3

    Promoting Automation

Others

  • Automatic machine for cartridge production

    Details

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