Segment type
for surface processing

  • 面用

Economic!
Use the brushes to its limits

  • Maximizes brush performance.
  • Efficient machinability by keeping the brush stiffness
  • Overhang adjustment optimizes and reduces tool costs
  • Applicable to large sized workpieces

Segment type for surface processing

“Amazing Ideas / Facts!”

The segment type deburring holder uses “abrasive grain embodied nylon brushes”.
The filament spread can be minimized by the “brush guide plate”, keeping optimal brush strength and thus high deburring performance.
The protrusion (after the tips are worn out) maximizes the brush life and reduces the tool cost, the frequency of tool replacement, improving productivity.

POINT! Brush guide plate suppresses brush movable deflectionExcellent !

Brush guide plate suppresses brush movable deflection

POINT! Pushing out brush tips using the adjusting nutExcellent !

Pushing out brush tips using the adjusting nut

Background / Point for Development

Background

  • Conventional cup brushes often face difficulties of non-efficient performance, due to the filament wear and the spread of bristles by centrifugal force.
  • When the workpiece surface is wide, More machining time is required with small diameter cup brushes.

Point for Development

  • With the brush guide plate, the segment type brush holder keeps constant stiffness of brush tips, resulting in an excellent cutting performance.
  • Once the tips wear out, the overhang can easily be adjusted, fully utilizing the brush life, reducing the tool cost and the brush replacement frequency.
  • Large-diameter brush holder reduces machining time for workpieces with large machining surfaces.

Example

Workpiece Cyl-Block (side)
Material Aluminum
Tool Diameter ø80
Cutting
Conditions
  • N=2120rpm
  • V=500m/min
  • f=10mm/rev

Example

Example

Example

Workpiece Cyl-Head (Fitting face)
Material Aluminum
Tool Diameter ø234
Cutting
Conditions
  • N=1000rpm
  • V=735m/min
  • f=9mm/rev

Example

Example

Product Specification

Tool Specification

Process
covered
Cyl-Head (Fitting face) etc.
Material Not specified (applicable to various materials)
Diameter ø80 -
Standard
conditions
  • N=1000rpm

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